A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING

Susuz, Mertcan; SÜZEK, Barış Ethem; kılıç, özgür

A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING

Özgür KILIÇ, (Muğla Sıtkı Koçman Üniversitesi, Bilgisayar Mühendisliği Bölümü, Muğla, Türkiye)

Mertcan SUSUZ, (Muğla Sıtkı Koçman Üniversitesi, Bilgisayar Mühendisliği Bölümü, Muğla, Türkiye)

Barış Ethem SÜZEK (Muğla Sıtkı Koçman Üniversitesi, Bilgisayar Mühendisliği Bölümü, Muğla, Türkiye)

Mugla Journal of Science and Technology

2 1

Yıl: 2019 Cilt: 5 Sayı: 1 Sayfa Aralığı: 24 - 33 Metin Dili: İngilizce İndeks Tarihi: 08-07-2020

A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING

Öz:

Product quality has become a necessary goal for all manufacturers in today’s competitive market. Product defects, notdetected, cause financial damages and reputation loss for the manufacturer. These defects can be due to quality of theinputs or misuse of the good quality inputs during the manufacturing process. This is also the case for wooden panelmanufacturing where elements are the basic input. It is possible to reduce the loss of the manufacturer by using a methodthat minimizes the human error in the inspection of the elements. In this study, we, first, identified the quality controlproblems of the wooden panel manufacturers and basic steps in the automated element quality control. We thendeveloped a prototype for the detection of knots, the most common defects in wooden panels. This prototype, with 80.0%true positive (with knot defect) and 82.0% true negative (without knot defect) rates, performs close to accuracy rates of aquality control inspector. The element image library created during the development of the system made publiclyavailable for use in similar studies. This prototype is expected to be developed to detect other wood defects and to beapplied in the wooden panel manufacturing.

Anahtar Kelime:

AHŞAP PANEL ÜRETİMİNDE BUDAK KUSUR TESPİTİ İÇİN BİR PROTOTİP OTOMATİK ELEMENT KALİTE KONTROL SİSTEMİ

Öz:

Ürün kalitesi yakalamak günümüzün rekabetçi pazarında üreticiler için olmazsa olmaz bir hedef olmuştur. Ürün kusurları, farkedilmezse, üreticinin ekonomik zararına ve itibar kaybına neden olur. Bu kusurlar ürünün girdilerinin kalitesinden veya kaliteli girdilerin uygun bir biçimde kullanılmamasından kaynaklanabilmektedir. Ana girdisi element olan ahşap panel üretimi için de bu durum söz konusudur. Elementlerin kontrol işlemi sırasında insan hatasını en aza indirecek bir yöntem ile üreticinin kaybını azaltmak mümkündür. Bu çalışmada ahşap panel üreticilerinin karşı karşıya olduğu kalite problemlerini ve üretiminde otomatik element kalite kontrolündeki temel adımları belirledik. Daha sonra, ahşap panellerde en yaygın kusur olan budakların tespiti için bir prototip geliştirdik. Bu prototip, %80,0 doğru pozitif(budak hatalı) ve %82,0 doğru negatif(budak hatasız) tespit oranları ile bir kalite kontrol denetçisine yakın doğruluk oranında çalıştı. Sistemin geliştirilmesi sırasında oluşturulan element görüntü kütüphanesi benzer çalışmalarda kullanılabilmesi için kamuyla paylaşıldı. Bu prototipin, diğer ahşap kusurlarını da tespit edecek şekilde geliştirilmesi ve ahşap panel üretiminde uygulanması öngörülmektedir.

Anahtar Kelime:

Belge Türü: Makale Makale Türü: Araştırma Makalesi Erişim Türü: Erişime Açık

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APA	kılıç ö, Susuz M, SÜZEK B (2019). A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. , 24 - 33.
Chicago	kılıç özgür,Susuz Mertcan,SÜZEK Barış Ethem A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. (2019): 24 - 33.
MLA	kılıç özgür,Susuz Mertcan,SÜZEK Barış Ethem A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. , 2019, ss.24 - 33.
AMA	kılıç ö,Susuz M,SÜZEK B A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. . 2019; 24 - 33.
Vancouver	kılıç ö,Susuz M,SÜZEK B A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. . 2019; 24 - 33.
IEEE	kılıç ö,Susuz M,SÜZEK B "A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING." , ss.24 - 33, 2019.
ISNAD	kılıç, özgür vd. "A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING". (2019), 24-33.

APA	kılıç ö, Susuz M, SÜZEK B (2019). A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. Mugla Journal of Science and Technology, 5(1), 24 - 33.
Chicago	kılıç özgür,Susuz Mertcan,SÜZEK Barış Ethem A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. Mugla Journal of Science and Technology 5, no.1 (2019): 24 - 33.
MLA	kılıç özgür,Susuz Mertcan,SÜZEK Barış Ethem A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. Mugla Journal of Science and Technology, vol.5, no.1, 2019, ss.24 - 33.
AMA	kılıç ö,Susuz M,SÜZEK B A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. Mugla Journal of Science and Technology. 2019; 5(1): 24 - 33.
Vancouver	kılıç ö,Susuz M,SÜZEK B A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING. Mugla Journal of Science and Technology. 2019; 5(1): 24 - 33.
IEEE	kılıç ö,Susuz M,SÜZEK B "A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING." Mugla Journal of Science and Technology, 5, ss.24 - 33, 2019.
ISNAD	kılıç, özgür vd. "A QUALITY CONTROL SYSTEM PROTOTYPE FOR DETECTING KNOT DEFECTS IN THE WOODEN PANEL MANUFACTURING". Mugla Journal of Science and Technology 5/1 (2019), 24-33.