Yıl: 2021 Cilt: 9 Sayı: Special 1 Sayfa Aralığı: 10 - 13 Metin Dili: İngilizce DOI: 10.51354/mjen.807409 İndeks Tarihi: 10-02-2022

Exergy analysis of petroleum refinery hydrogen network integration based on reaction system

Öz:
High-purity hydrogen is a crucial input in a crude oil refinery to upgrade several products. For this reason, the effective hydrogen management is necessary to satisfy hydrogen requirements. On the other hand, adding exergy analysis to the hydrogen pinch analysis especially for refinery plants, where hydrogen reacts under high temperature and pressure, helps improve the efficiency of unit by overcoming the lack of pinch analysis. The aim of this study is the simulation and exergy analysis of reactors within hydrogen network integration of a petroleum refinery retrofitted by pinch analysis before. Two hydrogen production and four consumption units were considered and simulated by Aspen Plus, and then the exergy efficiencies were calculated. Low exergy efficiencies were determined in the hydrogen production and hydrodesulfurization units, whereas the separation of excess hydrogen from the desired product considerably effected on the efficiency. The results also show that not only the hydrogen demand of reactors has to be reduced, but also the hydrogen recovery and purification is very important for the increase in efficiency. Although the processes are carried out at the high operating conditions, the reactions significantly affect the total exergy flow rate
Anahtar Kelime:

Belge Türü: Makale Makale Türü: Araştırma Makalesi Erişim Türü: Erişime Açık
  • [1]. Singh G., “Applied chemistry”, Discovery Publishing House, New Delhi, 2009.
  • [2]. Liu Y.A., Chang Ai-Fu, Pashikanti K. “Petroleum Refinery Process Modeling”, Wiley, ePDF ISBN: 978- 3-527-81336-0, 2018.
  • [3]. Valavarasu G., Sairam B. Light Naphtha Isomerization Process: A Review, Petroleum Science and Technology, 31:6 (2013), 580-595.
  • [4]. Karadag O., “Automatic gasoline blending system modelling at TUPRAS”, MSc. Thesis, Institute of Science, ITU, Istanbul, TR, 2008.
  • [5]. Treese A. S., Pujado P.R., Jones D.S.J, “Handbook of Petroleum Processing”, Springer Cham, Second edition, New York, 2006.
  • [6]. El-Gendy N.S., Speight J.G., “Handbook of Refinery Desulfurization”, CRC Press Taylor & Francis Group, Boca Raton, 2016.
  • [7]. Zhang N. “Process Integration of an oil refinery hydrogen network”, In: Klemes J. editors. Handbook of Process Integration (PI), Woodhead Publishing, 2013.
  • [8]. Jin Q, Chen B., Ren Z., Liang X., Liu N., Mei D., “A theoretical study on reaction mechanisms and kinetics of thiophene hydrodesulfurization over MoS2 catalysts”, Catalysis Today 312 (2018), 158–167.
  • [9]. Lauritsen J.V., Kibsgaard J., Olesen G.H., Moses P.G., Hinnemann B., Helveg S., Nørskov J.K., Clausen B.S., Topsøe H., Lægsgaard E., “Location and coordination of promoter atoms in Co- and Ni-promoted MoS2- based hydrotreating catalysts”, Journal of Catalysis 249, (2007) 220–233.
  • [10]. Elsherif M., Manan Z.A., Kamsah M.Z., “State-of-theart of hydrogen management in refinery and industrial process plants”, Journal of Natural Gas Science and Engineering 24, (2015) 346-356.
  • [11]. Alves J.J. “Analysis and design of refinery hydrogen distribution systems”, PhD thesis, UMIST, University of Manchester, Manchester, UK, 1999.
  • [12]. Lou J., Liao Z., Jiang B., Wang J., Yang Y., “A thermodynamic irreversibility based design method for multi-contaminant hydrogen networks”, International Journal of Hydrogen Energy 40, (2015) 435–443.
  • [13]. Marques J.P., Matos H.A., Oliveira N.M.C., Nunes C.P., “State-of-the-art review of targeting and design methodologies for hydrogen network synthesis”, International Journal of Hydrogen Energy 42, (2017) 376–404
  • [14]. Oduola M.K, Oguntola T.B., “Hydrogen pinch analysis of a petroleum refinery as an energy management strategy”, American Journal of Chemical Engineering, Special Issue 3, No. 2-1, (2015) 47-54.
  • [15]. Wall, G., Gong, M., “Exergy analysis versus pinch technology, efficiency, costs, optimization, simulation and environmental aspects of energy systems”, in International Symposium on Efficiency, Costs, Optimization, Simulation and Environmental Aspects of Energy Systems (ECOS’96), June 25-27, 1996. Stockholm, 451–455.
  • [16]. Mert M.S., Dilmaç Ö.F., Özkan S., Karaca F., Bolat E., “Exergoeconomic analysis of a cogeneration plant in an iron and steel factory”, Energy 46 (2012), 78-84.
  • [17]. Dilmaç, Ö.F. and Özkan, S.K. “Energy and exergy analyses of a steam reforming process for hydrogen production”, Int. J. Exergy, 5, 2 (2008), 241–248.
  • [18]. Ozturk M., Dincer I. “Thermodynamic analysis of a solar-based multi-generation system with hydrogen production”, Applied Thermal Engineering, 51, (2013), 1235-1244.
  • [19]. Yuksel Y.E., Ozturk M., Dincer I., Thermodynamic analysis and assessment of a novel interated geothermal energy-based system for hydrogen production ans storage”, International Journal of Hydrogen Energy 43 (2018), 4233-4243.
  • [20]. Mert M.S., Yüksel F., Burulday M.E., “Biyokütle Kaynaklı Sentez Gazından Hidrojen Üretimine Entegre Bir Güç Sisteminin Modellenmesi”, Erzincan Üni. Fen Bilimleri Ens. Dergisi 12(2) (2019), 607-619.
  • [21]. Ishaq H., Dincer I., “Multi-objective optimization and analysis of a solar energy driven steam and autothermal combined reforming system with natural gas”, Journal of Natural Gas Science and Engineering 69 (2019), 102927, 1-19.
  • [22]. Agbo A. F, Aboje A. A, Obayomi K. S, Exergy analysis of Naphtha Hydrotreating Unit (NHU), 3rd International Conference on Science and Sustainable Development (ICSSD 2019) 1299 012025, 2019.
  • [23]. Rivero R. Application of the exergy concept in the petroleum refining and petrochemical industry, Energy Conversion and Management 43 1199–1220, 2002.
  • [24]. Akram A.U., Ahmad I., Chughtai A. Exergy Analysis and Optimization of Naphtha Reforming Process with Uncertainty, Int. J. of Exergy, 26 (3), 2018
  • [25]. Sadighi S., Mohaddecy S.R.S., Ghabouli O., Bahmani M. Revamp of Naphtha hydrotreating process in an Iranian Refinery, Petroleum & Coal 51(1) 45-50 2009.
  • [26]. Mustafa, J., Ahmad, I., Ahsan, M. and Kano, M. “Computational fluid dynamics based model development and exergy analysis of naphtha reforming reactors”, Int. J. Exergy 24, (2017) Nos. 2/3/4, 344– 363.
  • [27]. Johanna Puolakka, K. and Krause, A.O.I. “CO2 reforming of n-heptane on a Ni/Al2O3 catalyst”, Studies in Surface Science and Catalysis 153, (2004), 329–332.
  • [28]. Ran, R., Xiong, G.X., Sheng, S.S. and Yang, W.S. “The effects of CO2 addition on the partial oxidation of heptane for hydrogen generation”, Chinese Chemical Letters 15, No. 5, (2004), 605–608.
  • [29]. Abashar, M.E.E. “Low temperature catalytic reforming of heptane to hydrogen and syngas”, Journal of Saudi Chemical Society, King Saud University 20, (2016) S186–S195.
  • [30]. Worrell E., Corsten M., Galitsky C., “Energy efficiency improvement and cost saving opportunities for petroleum refineries”, in an Energy Star Guide for energy and plant managers, U.S. Environmental Protection Agency, Document Number 430-R-15-002, 2015. [Online] Available: http://www.energystar.gov [Accessed: July. 28, 2020]
  • [31]. Lou Y., Liao Z., Sun J., Jiang B., Wang J., Yang Y., “A novel two-step method to design inter-plant hydrogen network”, International Journal of Hydrogen Energy 44, (2019), 5686-5695.
  • [32]. Ozcelik Z., Karamandal N., “Hydrogen recovery system design application in a petrochemical refinery”, Petroleum and Coal 61(6), (2019) 1414-1424.
  • [33]. Wu, S., Liu, G., Yu, Z., Feng, X., Liu, Y., Deng, C., “Optimization of hydrogen networks with constraints on hydrogen concentration and pure hydrogen load considered”, Chemical Engineering Research and Design 90, (2012), 1208-1220.
  • [34]. Chen, B., Liao, Z., Wang, J., Yu, H., Yang, Y., “Exergy analysis and CO2 emission evaluation for steam methane reforming” International Journal of Hydrogen Energy 37, (2012) 3191-3200.
  • [35]. Wang Y., Wu S., Feng X., Deng C., “An exergy-based approach for hydrogen network integration”, Energy 86, (2015) 514-524.
  • [36]. Goodarzvand-Chegini F. and GhasemiKafrudi E., “Application of exergy analysis to improve the heat integration efficiency in a hydrocracking process”, Energy & Environment 28 (5–6), (2017) 564–579.
  • [37]. Mehdizadeh-Fard M., Pourfayaz F., Mehrpooya M., Kasaeian A., “Improving energy efficiency in a complex natural gas refinery using combined pinch and advanced exergy analyses” Applied Thermal Engineering 137, (2018) 341–355.
  • [38]. Wu S., Yu Z., Feng X., Liu G., Deng C., Chu K.H., “Optimization of refinery hydrogen distribution systems considering the number of compressors”, Energy 62, (2013) 185-195.
  • [39]. Bejan A., Tsatsaronis G., Moran M.J. “Thermal Design and Optimization” John Wiley, 1996, 113–167
  • [40]. Szargut J., Morris D.R., Steward F.R., “Exergy Analysis of Thermal, Chemical and Metallurgical Processes”, Hemisphere Publishing Corporation, New York, 1988.
  • [41]. Silva J.A.M. and Oliveira Jr. S., “An exergy-based approach to determine production cost and CO2 allocation in refineries”, Energy 67, (2014), 607-616.
APA Kutlu O, OZCELİK F (2021). Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. , 10 - 13. 10.51354/mjen.807409
Chicago Kutlu Ozben,OZCELİK Fatma Zehra Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. (2021): 10 - 13. 10.51354/mjen.807409
MLA Kutlu Ozben,OZCELİK Fatma Zehra Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. , 2021, ss.10 - 13. 10.51354/mjen.807409
AMA Kutlu O,OZCELİK F Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. . 2021; 10 - 13. 10.51354/mjen.807409
Vancouver Kutlu O,OZCELİK F Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. . 2021; 10 - 13. 10.51354/mjen.807409
IEEE Kutlu O,OZCELİK F "Exergy analysis of petroleum refinery hydrogen network integration based on reaction system." , ss.10 - 13, 2021. 10.51354/mjen.807409
ISNAD Kutlu, Ozben - OZCELİK, Fatma Zehra. "Exergy analysis of petroleum refinery hydrogen network integration based on reaction system". (2021), 10-13. https://doi.org/10.51354/mjen.807409
APA Kutlu O, OZCELİK F (2021). Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. Manas Journal of Engineering, 9(Special 1), 10 - 13. 10.51354/mjen.807409
Chicago Kutlu Ozben,OZCELİK Fatma Zehra Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. Manas Journal of Engineering 9, no.Special 1 (2021): 10 - 13. 10.51354/mjen.807409
MLA Kutlu Ozben,OZCELİK Fatma Zehra Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. Manas Journal of Engineering, vol.9, no.Special 1, 2021, ss.10 - 13. 10.51354/mjen.807409
AMA Kutlu O,OZCELİK F Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. Manas Journal of Engineering. 2021; 9(Special 1): 10 - 13. 10.51354/mjen.807409
Vancouver Kutlu O,OZCELİK F Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. Manas Journal of Engineering. 2021; 9(Special 1): 10 - 13. 10.51354/mjen.807409
IEEE Kutlu O,OZCELİK F "Exergy analysis of petroleum refinery hydrogen network integration based on reaction system." Manas Journal of Engineering, 9, ss.10 - 13, 2021. 10.51354/mjen.807409
ISNAD Kutlu, Ozben - OZCELİK, Fatma Zehra. "Exergy analysis of petroleum refinery hydrogen network integration based on reaction system". Manas Journal of Engineering 9/Special 1 (2021), 10-13. https://doi.org/10.51354/mjen.807409